FyreBox™ Cast-In

BOSS FyreBox™ Cast-In is a multi-service cable and pipe transit device designed for firestopping bundled services through fire rated concrete floor slabs. Engineered specifically for new construction, it is installed before the concrete pour, saving time, space, and eliminating the need for messy, costly concrete coring. By pre-planning the passive fire protection, the design eliminates compliance risks in shaft and riser applications.

The FyreBox™ Cast-In features advanced, high pressure intumescent material around the internal perimeter of the metal chassis. Upon exposure to fire intumescent expands to seal voids around metallics & closes gaps left by melting combustibles to form a dense char as a high-performance fire seal. FyreBox Cast-In™ is ideal for new construction projects, riser shafts, service stacks or slab penetrations where numerous electrical, plumbing or HVAC services must pass through a fire-rated floor. The product includes the innovative BOSS Fire® BrushSeal™ for easier installation and compliance.

FyreBox Cast-In – Technical Data Sheet
FyreBox Cast-In – Safety Data Sheet
FyreBox Cast-In – Brochure
FyreBox™ Cast-In Part ID:

BFBCI-300
BFBCI-450
BFBCI-600
BFBCI-750
BFBCI-900

FyreBox™ Cast-In Internal Dimensions:

BFBCI-300 – 300mm (L) x 150mm (w) x 400mm (h)
BFBCI-450 – 450mm (L) x 150mm (w) x 400mm (h)
BFBCI-600 – 600mm (L) x 150mm (w) x 400mm (h)
BFBCI-750 – 750mm (L) x 150mm (w) x 400mm (h)
BFBCI-900 – 900mm (L) x 150mm (w) x 400mm (h)

FyreBox™ Cast-In External Dimensions:

BFBCI-300 – 420mm (L) x 270mm (w) x 400mm (h)
BFBCI-450 – 570mm (L) x 270mm (w) x 400mm (h)
BFBCI-600 – 720mm (L) x 270mm (w) x 400mm (h)
BFBCI-750 – 870mm (L) x 270mm (w) x 400mm (h)
BFBCI-900 – 1020mm (L) x 270mm (w) x 400mm (h)

Extension Sleeve Part ID:

BFBCI-300-EX200 – Adds 200mm height
BFBCI-450-EX200 – Adds 200mm height
BFBCI-600-EX200 – Adds 200mm height
BFBCI-750-EX200 – Adds 200mm height
BFBCI-900-EX200 – Adds 200mm height

Applications

  • Concrete floor slab penetrations in new builds
  • High-density service risers and shafts
  • Penetrations for electrical, plumbing, HVAC and fire services
  • Large bundled service runs (power, data, plumbing, HVAC)
  • Commercial, industrial, residential and infrastructure projects
  • Unlimited quantities and combinations of:
    • Orange Circular Mains & TPS Power Cables
    • Aluminium Cables
    • Data, Comms & Fibre Optic Cables
    • uPVC Pipes & Conduits
    • Steel & cPVC Sprinkler Pipes
    • Insulated Copper Pipes & A/C Paircoil
    • Steel, Stainless Steel, Ferrous Metal & Copper Pipes (Lagged & Unlagged)
    • HDPE, PP, PP-R, PE-RT & Kelox Plastic Pipes

Key Benefits

  • Pre-planning avoids compliance risks
  • Saves time in construction
  • Improved scheduling of trades
  • Heavily reduces labour costs
  • Saves space by allowing mixed services to pass
    through one opening
  • Avoids costly concrete core hole drilling
  • Simple system identification and easy AS1851 maintenace inspections
  • Future proofing design
  • Specifically engineered to allow for off the shelf extension (no need for custom fabrication)

Testing

When properly installed per the certified system configuration, FyreBox Cast-In™ achieves fire resistance of up to FRL -/240/240 in accordance with AS1530.4:2014 & AS4072.1-2005.

Extensive hours of research and development, fire testing and engineering have gone into the FyreBox™ development which allows the outcomes currently outlined in Branz report FC12925.